Job Description

About the Role:

We are seeking an experienced

Controls & Instrumentation (C&I) Design & Development Engineer

to support the design, integration, and testing of advanced rotorcraft systems at a leading UK aerospace OEM. This role plays a key part in the development of next-generation helicopter technologies, contributing directly to both flight test campaigns and ground-based validation activities.



You will be responsible for developing custom instrumentation and control solutions for both prototype and production rotary-wing aircraft, working closely with cross-functional teams including flight test, avionics, mechanical systems, and software engineering.

Key Responsibilities:

Design and implement instrumentation and control systems to support helicopter development, flight testing, and system integration. Specify and integrate sensors (e.g. rotor load cells, strain gauges, accelerometers, air data sensors) and control components for both airframe and rotor-specific applications. Develop system architectures and detailed design documentation including wiring schematics, interface control documents, and sensor installation drawings. Support the design and integration of helicopter-specific test rigs (e.g. rotor test stands, transmission rigs, avionics integration benches). Configure and maintain flight test instrumentation (FTI) systems, data acquisition systems (DAQ), and telemetry. Ensure all instrumentation and control systems comply with relevant aerospace standards (e.g. EASA CS-27/29, DO-160, DO-254). Provide engineering support during ground runs, hover testing, flight trials, and post-flight data analysis. Interface with suppliers, internal departments, and certification authorities as required.

Requirements:

Essential:

Degree in Aerospace Engineering, Electrical/Control Engineering, or a related field. Proven experience in instrumentation and control design within the aerospace or defence sectors, ideally with exposure to rotorcraft. Knowledge of flight test instrumentation, DAQ systems, and integration of measurement equipment in dynamic environments. Familiarity with aerospace electrical systems and communication protocols (e.g., ARINC 429, CAN, Ethernet). Proficiency with CAD and electrical design tools (e.g. AutoCAD Electrical, E3.series, Zuken). Understanding of rotorcraft dynamics and associated control and measurement challenges.

Desirable:

Experience with helicopter development or support programmes, including tiltrotor or coaxial rotor configurations. Exposure to real-time simulation, hardware-in-the-loop (HIL) testing, or control systems for rotorcraft. Familiarity with software tools such as MATLAB/Simulink, LabVIEW, or Python for data processing and system control. Eligibility for UK security clearance (SC).

What We Offer:

Work on innovative rotorcraft technologies and participate in high-impact flight test campaigns. Access to advanced testing facilities including rotor test rigs, iron birds, and simulation labs. A dynamic, collaborative environment with opportunities for technical growth and career advancement. * Competitive salary and benefits package, including pension scheme, private medical insurance, and flexible working options.