Job Description

Location:

Banbury, Oxfordshire, England

Salary:

65k - 95k per year

Category

Engineering

Sector:

Aerospace and Defence

Contract type

Permanent

Consultant:

Jordan Regan

Principal Materials and Process Engineer

Banbury, United Kingdom

95K DOE + Performance Bonus

About the Role

Morson are proud to partner with a leading aerospace company based in Banbury, who are at the forefront of developing next-generation composite technologies.

We're looking for a Principal Materials and Process Engineer to take on a pivotal leadership role within a highly skilled engineering team.


In this role, you will act as the lead MsP specialist, driving the introduction of a novel composite material system produced using a high-rate manufacturing process that's brand new to the aerospace sector.

This is an exceptional opportunity for an experienced engineer to work in a fast-paced, innovative environment where new materials and processes are being shaped for future aerospace platforms.

Key Responsibilities

As the Principal MCP Engineer, you will: Lead the development and introduction of new composite material systems and processing technologies. Author detailed materials and process specifications for resin, fibre, composite processes, inspection, and assembly. Define and manage test plans for physical, chemical, and mechanical property characterisation. Develop new test methods to address gaps in existing ASTM and industry standards. Perform statistical analysis of test data and produce high-quality technical reports for customer and certification use. Ensure compliance with global chemical legislation (e.g., REACh). Keep company strategy aligned with emerging MsP technologies and best practices. Provide technical guidance and problem-solving support for all MCP-related issues. Collaborate with metallic materials specialists to define metals and associated processes, including heat treatment and corrosion protection.

About You

Essential Skills s Experience Deep understanding of Polymer Matrix Composites (PMCs) -- including matrix types, fibres, manufacturing technologies, and in-service performance. Proven experience authoring MsP specifications for composite systems. Experience working with OEMs and/or regulators to certify PMC materials and structures for aerospace applications.

Desirable Skills

Knowledge of dry fibre processing and resin infusion technologies. Experience developing test methods for PMC material characterisation. Familiarity with thermal analysis techniques (DSC, DMA). Degree in Materials Science, Polymer Science, Mechanical Engineering, or a related field. Highly motivated, proactive, and able to work on your own initiative. Strong communication skills with a collaborative approach. Analytical mindset with a sound grounding in solid mechanics and first- principle analysis. Interest in contributing to industry working groups (e.g., ASTM D30, CMH-17).

What's on Offer

Salary up to G5,000 (depending on experience) Performance-based bonus scheme Pension scheme - up to 10% employer contribution Private medical insurance C comprehensive health cash plan 25 days annual leave + bank holidays Flexible benefits package, including: Holiday buy/sell options Discounted gym memberships Enhanced maternity, adoption, and paternity leave * Structured training and clear career progression pathways