Job Description

Overview

:
We are seeking a highly skilled and experienced Senior Design Engineer to join our dynamic team. The ideal candidate will possess a strong background in engineering design and development, with a focus on innovative solutions and system design. This role requires a blend of technical expertise and creative problem-solving skills to drive projects from conception through to completion.

Lead the design and development of new products from concept through to production Drive rapid prototyping and iterative design cycles to accelerate time-to-market. Champion a "fail fast, learn fast" approach to innovation, encouraging experimentation and data-driven decision-making Contribute to the generation of intellectual property (IP) through novel design solutions and patentable innovations Maintain awareness of emerging technologies and materials relevant to air filtration and environmental control Collaborate with cross-functional teams including manufacturing, quality, and supply chain Conduct design reviews, DFMEA, and risk assessments Mentor junior engineers and support technical upskilling across the team Ensure compliance with relevant standards and directives (CE/UKCA, ATEX, DSEAR) Support continuous improvement initiatives in design processes and CAD standards Provide technical support to suppliers and customers when required

Key Areas of responsibility, duties and deliverables required:

The following list of duties is not exhaustive and may be added to or varied as the Engineering department is a

growing area of the business.

Technical Design Expertise

Experience in designing air filtration units and enclosures, with attention to airflow optimisation, filter accessibility, and serviceability. Skilled in integrating mechanical components into modular assemblies. Solid understanding of sheet metal design for filtration housings, including fabrication tolerances, fastening methods, and weld quality. Competent in plastic part design for covers, guards, and functional components, with consideration for tooling, mould flow, and production scalability. Practical knowledge of manufacturing processes including laser cutting, CNC forming, welding, and assembly, with a focus on cost-effective design for manufacture. Awareness of electrical design principles, including basic understanding of wiring, control panels, and integration of fans, sensors, and other components into mechanical systems

Industry & Compliance Knowledge

Applied experience in dust, mist, or fume control systems, including filter selection and airflow management Sound working knowledge of LEV systems and HSG258 guidance Experience with CE/UKCA conformity, including Machinery Directive, EMC, and Low Voltage Directive Knowledge of ATEX and DSEAR compliance, including zoning and equipment categories

CAD & Engineering Tools

Fully proficient in SolidWorks 3D CAD, including large assemblies and configurations Experience with SolidWorks PDM for lifecycle and version control Competence in DFMEA and technical risk analysis Familiarity with design automation tools or scripting (e.g., DriveWorks, macros) to streamline repetitive tasks Familiarity with ERP systems and Microsoft Office suite

Process & Collaboration

Experience with gated NPD processes, including stage-gate reviews and milestone tracking Strong cross-functional collaboration skills Process improvement mindset, with a focus on design quality and workflow efficiency Proven experience in managing multiple concurrent NPD projects using structured project management methodologies (e.g., Agile, Stage-Gate, or PRINCE2) Ability to define project scope, timelines, and deliverables, and track progress using tools such as Gantt charts, Kanban boards, or project dashboards Skilled in stakeholder communication, risk mitigation, and resource planning to ensure on-time and on-budget delivery

Leadership & Continuous Improvement

Experience mentoring Junior engineers and signing off designs Ability to lead design reviews and failure investigations Apply Lean principles to eliminate waste in design workflows and improve engineering throughput Use data analytics to drive continuous improvement and decision-making Lead value stream mapping exercises to identify bottlenecks and implement process improvements Promote standardisation and modular design to reduce complexity and improve scalability Willingness to travel for supplier/customer technical support

Experience:

Desirable Skills

Experience with simulation tools (e.g., FEA, CFD) Familiarity with sustainability or eco-design principles Knowledge of international standards (e.g., UL, ISO) Experience with technical documentation and certification processes Proficiency in project management tools (e.g., MS Project, Jira, Trello, Asana) Experience with Agile, Scrum, or Stage-Gate methodologies Strong planning, scheduling, and resource allocation skills Risk management and mitigation strategies Familiarity with Design for Manufacture and Assembly (DFMA) Ability to identify and eliminate non-value-added activities in design workflows Experience with DriveWorks or similar design automation tools Basic scripting knowledge (e.g., VBA, Python) for engineering tool automation Exposure to digital twin or model-based systems engineering (MBSE) Use of PLM systems for product lifecycle management Rapid Prototyping & Innovation Hands-on experience with prototyping tools (e.g., 3D printing, CNC machining) Familiarity with TRL (Technology Readiness Levels) and innovation funnel models Understanding of IP generation and patent filing processes Strong stakeholder engagement and communication skills Experience working in cross-disciplinary teams (e.g., R&D, manufacturing, quality) Ability to translate technical concepts for non-technical audiences Experience with engineering analytics and KPI tracking Familiarity with tools like Power BI or Tableau for performance dashboards Use of statistical analysis in design validation and testing

Qualifications:

Bachelor's degree (BEng or BSc) in Mechanical Engineering, Product Design Engineering, or a related discipline Minimum 5 years of relevant experience in design engineering or NPD/NPI roles Postgraduate qualification in Product Development, Systems Engineering, or Project Management. Professional certifications: PMP (Project Management Professional) PRINCE2 Practitioner Lean Six Sigma Green/Black Belt Training in Agile or Scrum methodologies (e.g., Certified ScrumMaster). FEA/CFD certification or formal training in simulation tools. Design Thinking or Innovation Management training. Full UK driving license, and willingness to travel for supplier or customer technical support when required

Benefits package:

Company pension scheme Internal training and development opportunities Birthday holiday Employee assistance programme Opportunities for international travel
Job Type: Full-time

Pay: 42,000.00-50,000.00 per year

Benefits:

Company pension Referral programme
Work Location: In person