Job Description

Industrial Engineer & Maintenance Manager

Position Overview

We're looking for an experienced Industrial Engineer & Maintenance Manager to lead our maintenance operations and drive continuous improvement across our manufacturing facilities. This role combines strategic maintenance management with hands-on industrial engineering to optimise processes, control costs, and deliver measurable results.

The successful candidate will manage a maintenance budget that has been transformed from 150-200% overspend to consistently running 4-5% under budget, while maintaining 80-90% preventive maintenance completion rates and 70-80% plan compliance.

Key Responsibilities

Maintenance Management

Lead maintenance operations across the manufacturing facilities Manage and optimise CMMS system - currently achieving 80-90% PM completion (up from 40%) Control maintenance budgets - maintain current performance of 40-50% under budget Drive preventive maintenance programmes with

critical spares management

to minimise equipment downtime Manage contractor relationships and permit control systems Implement safety protocols including Lock-out/Tag-out (LoTo) procedures Manage facilities and waste management systems Monitor and reduce the impact of

orders not despatched due to machine breakdowns

- currently 10,000-15,000 annually (reduced from 112,000)
Industrial Engineering & Process Improvement

Identify and implement process improvements across manufacturing operations Develop and maintain manufacturing dashboards for real-time performance monitoring Conduct data analysis to drive decision-making and identify optimisation opportunities Lead continuous improvement initiatives using lean manufacturing principles Optimise production processes - recent achievement includes 10-15% powder coating efficiency improvement Implement factory simulations for production planning and optimisation
Capital Investment & Project Management

Manage capital expenditure processes for projects 500,000 and above Lead project portfolios from initial scoping through to commissioning Develop business cases and manage tender processes Coordinate equipment commissioning and implementation Create and execute lean strategy frameworks Work with cross-functional teams to deliver projects on time and under budget
Key Performance Indicators

Financial Performance

Maintain maintenance budgets at 4-5% under allocated spend Keep ONG maintenance costs below 15,000 annually Deliver capital projects within approved budgets and timelines
Operational Excellence

Achieve 80-90% preventive maintenance completion rates Maintain 70-80% maintenance plan compliance Identify and implement process improvements with measurable efficiency gains
Safety & Compliance

Maintain zero safety incidents in maintenance operations Ensure full compliance with permit control systems and LoTo procedures Meet all regulatory and internal safety standards
Essential Requirements

Experience & Background

5+ years in maintenance management or industrial engineering roles Proven track record of budget control and cost reduction in manufacturing environments Experience with CMMS systems - implementation, optimisation, and management Project management experience with capital projects 500,000+ Manufacturing background - understanding of production processes and equipment Data analysis experience - creating dashboards and driving data-based decisions
Technical Skills

CMMS software - planning, scheduling, and system management Data analysis tools - Excel, Power BI, or similar dashboard creation tools CAD software - AutoCAD and Fusion360 Lean manufacturing principles and continuous improvement methodologies Budget management and financial analysis Project management methodologies and tools
Qualifications

Engineering qualification - HND/associate degree minimum, Bachelor's preferred Relevant certifications - Lean, Six Sigma, or project management qualifications advantageous Trade background in mechanical/electrical disciplines preferred
Personal Attributes

Results-driven - track record of delivering measurable improvements Problem-solving mindset - able to identify issues and implement solutions Strong communication skills - work effectively from shop floor to management level Leadership capabilities - manage teams and drive change Analytical thinking - use data to make informed decisions Collaborative approach - work across departments and with external contractors
Desirable Experience

Manufacturing automation and modern manufacturing technologies 3D printing/additive manufacturing knowledge Business intelligence and advanced data analytics Change management experience in manufacturing environments Multi-site or complex manufacturing facilities experience Contractor management and supplier relationship management
What We Offer

Competitive salary commensurate with experience Performance-based incentives linked to operational improvements Professional development opportunities and training support Modern manufacturing environment with investment in latest technologies Collaborative team culture focused on continuous improvement Opportunity to make a real impact on business performance
Reporting Structure

Reports to: Operations Director Direct Reports: Maintenance team members, contract maintenance staff Key Stakeholders: Production managers, quality team, health & safety, finance
Application Requirements

Please provide:

Detailed CV highlighting relevant maintenance and industrial engineering experience Cover letter explaining your approach to maintenance management and process improvement Examples of cost savings or efficiency improvements you've delivered References from previous maintenance or engineering management roles
Job Types: Full-time, Permanent

Pay: 47,000.00 per year

Benefits:

Company pension Cycle to work scheme Free parking Gym membership Health & wellbeing programme Sick pay
Work Location: In person