The Optimisation Engineer is responsible for improving the efficiency, reliability, quality, and cost-effectiveness of production processes within White Rabbit's Chalgrove Bakery near Oxford. This role focuses on data-driven continuous improvement, reducing waste and downtime, increasing throughput, and ensuring all improvements meet food safety, quality, and regulatory standards.
Key Responsibilities
Process & Performance Optimisation
Analyse production data (OEE, downtime, yield, waste, energy use) to identify improvement opportunities
Lead and support continuous improvement initiatives to increase line efficiency and capacity
Optimise production processes to reduce waste, rework, and cost while maintaining product quality
Identify and implement process improvements using Lean, Six Sigma, or similar methodologies
Engineering & Technical Support
Work with production and engineering teams to reduce breakdowns and improve equipment reliability
Support root cause analysis (RCA) for recurring production and quality issues
Assist in commissioning, validation, and optimisation of new equipment and process changes
Ensure process changes comply with food safety, hygiene, and regulatory requirements
Continuous Improvement & Projects
Lead or support CI projects from concept through implementation and validation
Play a pivotal role in the critical project to expand capacity at the Chalgrove Bakery, including leading evaluation of in-line freezing
Develop standard operating procedures (SOPs) and best-practice process documentation in line with these projects
Deliver training to operators and engineers on new processes or improvements
Track and report performance improvements and savings against agreed targets, specifically high Return-On-Investment automation projects and energy reduction projects on the oven and blast freezer
Collaboration & Communication
Work cross-functionally with Production, Quality, Technical, Engineering and Supply Chain teams
Communicate technical findings clearly to both technical and non-technical stakeholders
Support a culture of continuous improvement and operational excellence on site
Key Performance Indicators (KPIs)
OEE improvement
Waste and yield reduction
Downtime reduction
Cost savings delivered
Compliance with food safety and quality standards
Skills & Experience
Essential
Degree or equivalent experience in Engineering (Mechanical, Electrical, Manufacturing, Chemical, or similar)
Experience in a food or FMCG manufacturing environment - minimum two years
Strong understanding of manufacturing processes and production equipment
Experience with data analysis and performance metrics (e.g. OEE, SPC)
Ability to use Computer Aided Design (CAD) packages
Knowledge of Lean manufacturing / continuous improvement tools
Strong problem-solving and analytical skills
Desirable
Six Sigma Green Belt or higher
Advanced Excel skills, including Power BI
Experience of working on process improvements in temperature-controlled environments in the food industry
Experience with automation, PLCs, or process control systems
Knowledge of food safety standards (BRC, HACCP, ISO 22000)
Project management experience
Personal Attributes
Proactive and results-driven
Strong attention to detail
Flexibility to adapt to requirements of a fast-moving food manufacturer
Ability to influence and engage shop-floor teams
Comfortable working in a fast-paced manufacturing environment
Committed to safety, quality, and continuous improvement
Working Conditions
Factory-based role with regular time spent on the production floor
May involve shift cover or flexibility during improvement projects
Job Type: Full-time
Pay: 30,000.00-32,000.00 per year
Benefits:
Casual dress
Company events
Company pension
On-site parking
Work Location: In person